Hybrid Turbo Mercedes-Benz Sprinter 2 2 82 – A6110960599, VV11. CDI hp

Hybrid
Hybrid Turbo Sprinter  2.2 CDI 82, VV11, VA11
  • Hybrid Turbo Sprinter  2.2 CDI 82, VV11, VA11
  • Hybrid Turbo Sprinter  2.2 CDI 82, VV11, VA11
  • Hybrid Turbo Sprinter  2.2 CDI 82, VV11, VA11
VV11
Year: From 2000
Power: 82 hp
displacement: 2.2 L
Engine code: Not specified
Preparation course
Exchange
€430.49 VAT included

358.74125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for Mercedes-Mercedes-Benz Sprinter 2.2 CDI of 82 hp is available in several preparation levels. Depending on the course chosen, the modifications relate to the MFS compressor wheel, the casings and, for the most advanced design, the turbine wheel.

The documented applications cover several versions of the Sprinter from 2000 onwards. The installation is designed for remain of the same type plug & play, whilst appropriate engine preparation is required for make the most of the turbo’s features.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d'adjust the compression capacity and flow rate' d'air'. The 360° stop helps to distribute axial forces more evenly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is intended to enable the new geometry to function and to adjust the flow rate d'available air'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop: 360°
Turbine wheel: High flow rate oversized
Turbine casing: Reprofiled for to receive the new wheel oversized
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This modification affects the compressor and turbine sides. Both casings have been reshaped for to accommodate the oversized wheels, which may affect the turbo’s flow rate, ramp-up time and optimum operating conditions.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d'origin'. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and the overall coherence of the unit are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’ and refers to a wheel machined from a solid block. This technology describes its manufacturing process, but does not in itself guarantee an increase in throughput d'air'.

A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance can be configured with a profile, blade height, width or diameter suited to the preparation task. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the one d'as originally intended, with a claimed 15 per cent higher compression'.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to generate more power when combined with appropriate engine tuning, although it does not, on its own, guarantee results.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'air displaced under certain operating conditions'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger wheel does not automatically guarantee better performance and may affect the turbocharger’s response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop, as documented in each module, distributes the axial forces around the axis. It helps to adapt the turbo to the stresses of tuning without making it insensitive to poor lubrication or incorrect fitting.

The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench. The aim of this operation is to minimise vibrations and mechanical stresses during operation.

Engine remapping and tuning

Appropriate engine management is required for make the most of the hybrid turbo’s features. Depending on the level of preparation, it is advisable to check whether or d'adjust the mapping, fuel injection, boost pressure, exhaust system, cooling system and other relevant components'. The wastegate must be adjusted when the ECU is remapped. A turbocharger on its own does not guarantee a power increase.

Turbo part numbers

OEM part numbers

6110960599
6110961499
A6110960599
A6110961499
A611096149980

Manufacturer’s part numbers

F400009
RHF4H
RHF4HVV11
VA11
VA420031
VB420031
VF400009
VV11

Compatible vehicles and assignments

Mercedes-Benz
Sprinter 208 (901 904) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 208 (901 905) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 211 (901 904) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 308 (901 905) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 311 (901 904) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 311 (901 905) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 408 (901 905) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 411 (901 905) — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified
Sprinter 4T bus/coach — 82 hp
2.2 D — from 2000, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.2 CDI / 2.2 D
Power documented: 82 hp
Set-up period: From 2000, end date unspecified
Installation: Plug and play, no modifications required d'documented installation'

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbo'. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of the pipes'.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin', then compare the OEM and manufacturer part numbers. Also check the make, model, version, engine type and power output of 82 hp, the assembly period and, where available, the engine code. Having the same motor does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If in doubt, please contact our team, quoting the reference number clearly visible on your turbocharger d'origin'.

Product Details
VV11
Hybrid
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Turbo: specialists in turbochargers since 2012

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

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