This hybrid turbo for Mercedes-Mercedes-Benz Sprinter 2.2 CDI of 82 hp is available in several preparation levels. Depending on the course chosen, the modifications relate to the MFS compressor wheel, the casings and, for the most advanced design, the turbine wheel.
The documented applications cover several versions of the Sprinter from 2000 onwards. The installation is designed for remain of the same type plug & play, whilst appropriate engine preparation is required for make the most of the turbo’s features.
This preparation acts primarily on the compressor wheel in order to d'adjust the compression capacity and flow rate' d'air'. The 360° stop helps to distribute axial forces more evenly.
The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is intended to enable the new geometry to function and to adjust the flow rate d'available air'.
This modification affects the compressor and turbine sides. Both casings have been reshaped for to accommodate the oversized wheels, which may affect the turbo’s flow rate, ramp-up time and optimum operating conditions.
A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d'origin'. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and balancing.
The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and the overall coherence of the unit are crucial.
MFS stands for ‘Milled From Solid’ and refers to a wheel machined from a solid block. This technology describes its manufacturing process, but does not in itself guarantee an increase in throughput d'air'.
A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance can be configured with a profile, blade height, width or diameter suited to the preparation task. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the one d'as originally intended, with a claimed 15 per cent higher compression'.
A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to generate more power when combined with appropriate engine tuning, although it does not, on its own, guarantee results.
The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'air displaced under certain operating conditions'.
The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger wheel does not automatically guarantee better performance and may affect the turbocharger’s response time.
The 360° stop, as documented in each module, distributes the axial forces around the axis. It helps to adapt the turbo to the stresses of tuning without making it insensitive to poor lubrication or incorrect fitting.
The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench. The aim of this operation is to minimise vibrations and mechanical stresses during operation.
Appropriate engine management is required for make the most of the hybrid turbo’s features. Depending on the level of preparation, it is advisable to check whether or d'adjust the mapping, fuel injection, boost pressure, exhaust system, cooling system and other relevant components'. The wastegate must be adjusted when the ECU is remapped. A turbocharger on its own does not guarantee a power increase.
⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY
Identify and rectify the cause of the previous fault before d'fit the turbo'. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of the pipes'.
Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.
If a lubrication fault is not rectified, it may lead to the turbocharger failing again.
Check the part number marked on the turbocharger d'origin', then compare the OEM and manufacturer part numbers. Also check the make, model, version, engine type and power output of 82 hp, the assembly period and, where available, the engine code. Having the same motor does not always guarantee compatibility.
⚠️ Check your turbo’s part numbers
Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.
If in doubt, please contact our team, quoting the reference number clearly visible on your turbocharger d'origin'.
ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.
The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.
ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.
You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.
Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.
View new turbochargers →A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.
View standard exchange turbochargers →Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.
View hybrid turbos →The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.
View turbo Cartridge →Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.
A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.
Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.
Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.
A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.
However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.
It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.
Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.
A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.
Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.
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