Hybrid Turbo 1.5/1.6 CRDI 102/110 hp – 28201-2A100, 740611-0003

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Hybrid
Hybrid Turbo 1.5, 1.6 CRDI 102 110, 28201-25A120, 28201-2A100, 28201-25A120, 782403-1, 740611-0003, 740611-0002
  • Hybrid Turbo 1.5, 1.6 CRDI 102 110, 28201-25A120, 28201-2A100, 28201-25A120, 782403-1, 740611-0003, 740611-0002
  • Hybrid Turbo 1.5/1.6  CRDI 102 110, 740611, 28231-27000, 49173-02412, 49173-02410, 49173-02401
  • Hybrid Turbo 1.5/1.6  CRDI 102 110, 740611, 28231-27000, 49173-02412, 49173-02410, 49173-02401
740611
Year: From 2000 onwards, depending on the allocation
Power: 102, 110 and 113 hp
displacement: 1.5, 1.6 and 2.0
Engine code: Not specified
Gasket kit
Preparation course
€378.00 VAT included

315 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is available in three performance levels. Depending on the course chosen, he receives a high-flow MFS compressor wheel, a 360° bearing stop and, for high-performance tuning kits, re-profiled casings and a turbine wheel oversized.

This data sheet lists specifications relating to engine types CRDI as well as assignments Hyundai and Kia. The benchmark for turbochargers dThe origin must be verified before any order is placed.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This product acts primarily on the compressor section in order to d’adjust the compression capacity and flow rate’ dair. The result depends on the engine’s configuration and its electronic control system.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ Reprofiled for to receive the new wheel oversized
Stop: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d’re-profiled intake’. This adaptation is designed to make the most of the new wheel geometry without making any assumptions d’the same increase in power across all vehicles’.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ Reprofiled for to receive the new wheel oversized
Stop: 360° thrust bearing
Turbine wheel: High flow rate oversized
Turbine casing: Reprofiled for to receive the new wheel oversized
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This modification affects the compressor and turbine sides. Oversizing may affect the flow rate dair flow, turbocharger behaviour and response time; a consistent engine setup is therefore required.

What is a hybrid turbo ?

A hybrid turbo retains a suitable turbocharger design for to receive modified internal components. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing system and balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and how well they fit with the housings are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes its manufacturing process, but does not in itself guarantee an increase in throughput dair.

A standard MFS wheel can retain a geometry equivalent to that d’origin’. An MFS wheel Performance may be designed with a geometry suited to the application, for example in terms of the profile, height, width or diameter of the blades, where such modifications are envisaged.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can contribute to power output with the appropriate engine tuning, although this alone does not guarantee results.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air admitted by the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour.

The right geometry can move more d’air under certain conditions’. The result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop, as documented in the three training courses, helps to distribute the axial forces. It must be used in conjunction with adequate lubrication and under suitable operating conditions.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This balancing is designed to minimise vibrations and mechanical stresses, but does not compensate for faulty assembly, inadequate lubrication or the presence of da foreign body.

Engine remapping and tuning

The farm dA hybrid turbo may require adjustments to the engine mapping and boost pressure control. The wastegate must be adjusted when the ECU is remapped.

Depending on the level of preparation, the fuel injection, exhaust, cooling, intake, clutch or transmission may also require checking or adjustment. The hybrid turbo alone does not guarantee a power boost.

Turbo part numbers

OEM part numbers

282012A100
28201-25A120
28201-2A100

Manufacturer’s part numbers

782403-0001
782403-1
740611-0003
740611-0002
740611-3
740611-2
740611-0001
740611-1

Compatible vehicles and assignments

Hyundai
AVANTE — 2.0 CRDI — 113 hp
From 2001, end date unspecified
Engine code : not specified
Carens — 2.0 CRDI — 113 hp
From 2002, end date unspecified
Engine code : not specified
Elantra — 2.0 CRDI — 113 hp
From 2001, end date unspecified
Engine code : not specified
Santa Fe — 2.0 CRDI — 113 hp
From 2000, end date unspecified
Engine code : not specified
Journey — 2.0 CRDI — 113 hp
From 2000, end date unspecified
Engine code : not specified
TUSCON — 2.0 CRDI — 113 hp
From 2000, end date unspecified
Engine code : not specified
Kia
Carens — 2.0 CRDI — 113 hp
From 2002, end date unspecified
Engine code : not specified
Cerato — 2.0 CRDI — 113 hp
From 2004, end date unspecified
Engine code : not specified
Sportage — 2.0 CRDI — 113 hp
From 2004, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine specifications: 1.5, 1.6 and 2.0 CRDI
Power ratings: 102, 110 and 113 hp
Fuel: Diesel
Editing: Plug-and-play configuration announced, with no external modifications required

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return doil, as well as ensuring that all ducts are clean.

Check the intake and ensure there are no foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the reference number engraved on the turbo dthe original, then compare the OEM and manufacturer part numbers. Also check the make, model, generation, body style, engine type and power output in hp, theYear the mounting code and the engine code, where available.

An identical motor does not always guarantee compatibility, as there may be several different configurations.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us, quoting the reference number clearly visible on your turbocharger.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

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