Hybrid Turbo 2.0 CRDI 112, 113 and 125 – 28231-27000, 49173-02412 hp

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Hybrid
Hybrid Turbo 2.0 CRDI 112 113 125, 28231-27000, 49173-02412, 49173-02410, 49173-02401
  • Hybrid Turbo 2.0 CRDI 112 113 125, 28231-27000, 49173-02412, 49173-02410, 49173-02401
  • Hybrid Turbo 2.0 CRDI 112 113 125, 28231-27000, 49173-02412, 49173-02410, 49173-02401
  • Hybrid Turbo 2.0 CRDI 112 113 125, 28231-27000, 49173-02412, 49173-02410, 49173-02401
49173-02412
Year: From 2000, end date unspecified
Power: 112, 113 and 125 hp
displacement: 2.0
Engine code: Not specified
Gasket kit
Preparation course
€327.60 VAT included

273 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options 2.0 CRDI 112, 113 and 125 hp combines a high-flow MFS compressor wheel with a 360° bearing retainer. Several levels of preparation allow d'adapt the internal changes to the desired configuration'.

The applications documented relate to various models Hyundai and Kia. The turbocharger part number d'The origin must be verified before any order is placed'.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Bearing stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts on the compressor section in order to d'adjust the flow rate' d'air, whilst retaining a configuration designed for a Installation without modification documented external.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Bearing stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The oversized wheel requires the casing to be re-profiled accordingly d'admission'. This development may increase mobility d'air, but the result depends on the engine configuration and the boost management system'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Bearing stop: 360°
Turbine wheel: High flow rate oversized
Turbine casing: Reprofiled for to receive the new wheel oversized
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This course covers the compressor and turbine sides. The size of the wheels and the reshaping of the casings alter the flow conditions and may also affect the turbocharger’s response time.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive modified internal components. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and the balancing of the rotor.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the dimensions, geometry, machining of the housings and the overall balance of the unit are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes its manufacturing process and does not, on its own, guarantee an increase in throughput d'air'.

A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance adopts a geometry suited to the intended purpose. For this product, the wheels are described as being made of forged aluminium; they are lighter, larger and taller than the original ones, with a claimed 15 per cent higher load-bearing capacity.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can contribute to an increase in power when the engine has been properly tuned.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'the volume of air it can move depending on the operating mode'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine mapping. A larger wheel therefore does not automatically guarantee better performance and may affect response time.

Reliability and balancing of the hybrid turbocharger

The documented 360° stop helps to distribute the axial forces around the axis. It helps to adapt the bearing to the stresses of the preparation process, without making the turbocharger insensitive to faults in assembly or lubrication.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. The aim of this operation is to minimise vibrations and mechanical stresses during rotation.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. The wastegate must be adjusted when remapping the ECU.

Depending on the level of preparation, the fuel injection, exhaust system, cooling system, boost pressure and transmission must also be checked or adjusted. The editing d'A hybrid turbo alone does not guarantee a power boost'.

Turbo part numbers

OEM part numbers

2823127000
28231–27000

Manufacturer’s part numbers

49173-02412
49173-02410
49173-02401

Compatible vehicles and assignments

Hyundai
AVANTE 2.0 CRDI 113 hp
2.0 CRDI — from 2001, end date unspecified
Engine code : not specified
Carens 2.0 CRDI 113 hp
2.0 CRDI — from 2002, end date unspecified
Engine code : not specified
Elantra 2.0 CRDI 113 hp
2.0 CRDI — from 2001, end date unspecified
Engine code : not specified
Santa Fe 2.0 CRDI 113 hp
2.0 CRDI — from 2000, end date unspecified
Engine code : not specified
Journey 2.0 CRDI 113 hp
2.0 CRDI — from 2000, end date unspecified
Engine code : not specified
TUSCON 2.0 CRDI 113 hp
2.0 CRDI — from 2000, end date unspecified
Engine code : not specified
Kia
Carens 2.0 CRDI 113 hp
2.0 CRDI — from 2002, end date unspecified
Engine code : not specified
Cerato 2.0 CRDI 113 hp
2.0 CRDI — from 2004, end date unspecified
Engine code : not specified
Sportage 2.0 CRDI 113 hp
2.0 CRDI — from 2004, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.0 CRDI
Power ratings: 112, 113 and 125 hp
Period covered: From 2000, end date unspecified
Engine code : Not specified
Installation: Configuration plug & play, with no documented external changes

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Carefully check the lubrication circuit, the supply and the return d'oil', as well as ensuring that all ducts are clean.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, engine type and power output in hp, theYear the mounting code and the engine code, where available.

The same engine can be fitted with several different turbocharger set-ups. The vehicle’s registration details do not, therefore, replace the check against the reference number.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number from your turbocharger.

Product Details
49173-02412
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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

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