Hybrid Turbo Ford Transit 2 5 115 – 984F6K682AG, 53049700017. TD hp

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Hybrid
Hybrid Turbo Ford  Transit  2.5 TD 115, 53049700017, 984F6K682AF, 984F6K682AG
  • Hybrid Turbo Ford  Transit  2.5 TD 115, 53049700017, 984F6K682AF, 984F6K682AG
  • Hybrid Turbo Ford  Transit  2.5 TD 115, 53049700017, 984F6K682AF, 984F6K682AG
  • Hybrid Turbo Ford  Transit  2.5 TD 115, 53049700017, 984F6K682AF, 984F6K682AG
53049700017
Year: From 1999
Power: 115 hp
displacement: 2.5 l
Engine code: Not specified
Gasket kit
Preparation course
€315.00 VAT included

262.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo, designed for the Ford Transit 5 2.5 TD 115 hp, combines a documented installation plug & play with internal modifications tailored to the selected performance level.. The configurations on offer utilise a high-flow MFS compressor wheel, a 360° bearing retainer and high-speed balancing.

Three levels of preparation are documented. Depending on the course, the modifications relate to the compressor wheel, the casings and the turbine section.

Available set-ups — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: high-flow MFS
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This configuration enhances the compressor wheel’s air displacement capacity d whilst maintaining a design suitable for a documented external Installation without modification.

Stage 2
Compressor impeller: high-flow MFS oversized
Intake d: re-profiled for accommodate the new impeller oversized
Bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

The oversized impeller and the re-profiling of the d intake housing are designed to adapt the airflow to this new geometry. The final performance depends on the engine configuration and its electronic control system.

Stage 3
Compressor impeller: high-flow MFS oversized
Intake housing d: re-profiled for to accommodate the new impeller oversized
Bearing: 360° thrust bearing
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This configuration alters the compressor and turbine sides. The turbine impeller oversized and its re-profiled casing can affect both flow rate and response time; consistent tuning of the entire engine is therefore required.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate modified internal components. Depending on the stage, the modification may involve the compressor wheel, the turbine wheel, the thrust bearing or the re-profiling of the housings.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: its geometry, the associated housings, the balancing and the consistency of the modification are also crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This designation describes its manufacturing process, but does not in itself guarantee a higher flow rate. A standard MFS wheel can retain a geometry equivalent to that of the d original.

An MFS wheel Performance can be designed with a geometry suited to the tuning objective. For this product, a high-flow MFS wheel is documented for at Stage 1, whilst Stage 2 and Stage 3 explicitly use a oversized wheel with a re-profiled d intake housing.

A standard MFS impeller can be just as effective as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can help to generate more power with the right engine tuning, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour.. The right geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the mapping.. A larger impeller can also alter the response time and the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, featured on all three stages, helps to distribute axial forces around the shaft. However, it does not protect the turbocharger against a lack of lubrication, contamination or incorrect installation.

Each configuration undergo d ’ high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, whilst not replacing the essential checks carried out during assembly.

Engine remapping and preparation

Appropriate engine management is necessary for to make full use of the characteristics d of a hybrid turbo. Depending on the tuning package and the vehicle, it is advisable to check the mapping, boost pressure, fuel injection, exhaust, cooling and transmission. The wastegate must be adjusted when remapping the ECU. No power gain can be guaranteed without a consistent configuration and appropriate tuning.

Turbo part numbers

OEM part numbers

984F6K682AF
984F6K682AG

Manufacturer part numbers

53049700017
53049800017
53049880017
53049900017

Compatible vehicles and assignments

Ford
Transit 5 (150, 190) — 115 hp
2,.5, TD — started in 1999, month unspecified — end unspecified
Engine code: not specified

Additional technical specifications

Product type: turbo hybrid
Engine: 2.5 TD
Power: 115 hp
Documented period: from 1999
Installation: plug & play, with no documented external modifications

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d, then check that the pipes are clean.

Check the inlet for foreign matter. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further failure of the turbocharger.

How do you identify the correct turbo?

Check the turbo part number d, the original, OEM and manufacturer part numbers, as well as the model, generation, engine type, power output, mountingYear and engine code.. A single engine type may be fitted with several different turbo configurations.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the fitment, please contact us with the part number from your original turbo d.

Product Details
53049700017
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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