Hybrid Turbo 1.4 D 60 and 75 hp – 1101619, 703863-5002S

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Hybrid
Hybrid Turbo 1.4D 60, 75cv, 703863, 802419
  • Hybrid Turbo 1.4D 60, 75cv, 703863, 802419
  • Hybrid Turbo 1.4D 60, 75cv, 703863, 802419
  • Hybrid Turbo 1.4D 60, 75cv, 703863, 802419
703863
Year: Not specified
Power: 60 and 75 hp
displacement: 1.4 D
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€441.00 VAT included

367.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger, designed for 1., 4 D engines with 60 and 75 hp, features d'internal modifications aimed at optimising air flow d'. Depending on the selected upgrade, the configuration includes a high-flow MFS compressor impeller, a 360° bearing retainer and additional modifications to the casings or the turbine.

The design is intended for for an external Installation without modification. Compatibility must, however, be confirmed based on the original turbocharger’s d specifications.

Available configurations — Stage 1, Stage 2 and Stage 3

Stage 1

Compressor wheel: MFS high-flow
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order d to adjust the compression capacity and air flow rate d whilst retaining the documented casing configuration.

Stage 2

Compressor impeller: MFS high-flow oversized
d intake casing: re-profiled for accommodate the new impeller oversized
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The reprofiling of the intake d housing allows d to accommodate the compressor wheel oversized. This geometry can move more d air under the right conditions, with correctly calibrated engine management.

Stage 3

Compressor wheel: MFS high-flow oversized
d' intake housing: reprofiled for to accommodate the new impeller oversized
Bearing: 360° thrust
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This configuration combines modifications to both the compressor and turbine sides. The larger dimensions may alter the flow rate as well as the turbo’s response time; its operation depends on the overall tuning of the engine.

What is a hybrid turbocharger?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate internal components that differ from the d original configuration. Depending on the upgrade stage, modifications may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and the balancing.

The aim is d to adapt the compression capacity and the air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components, their integration into the housings and the overall balance of the unit are also decisive factors.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes a manufacturing process and, on its own, is not sufficient to demonstrate an increase in air flow d.

A standard MFS impeller may retain a geometry equivalent to that of the original d. An MFS impeller Performance can be given a geometry adapted to the modification, particularly in terms of the profile or dimensions of the blades where such modifications are planned.

A standard MFS impeller can be just as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher airflow can only result in increased power output when accompanied by appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence the compressor’s aerodynamic behaviour.

A suitably designed impeller can move more air d under certain conditions. The result also depends on the casings, the turbine wheel, the boost pressure and the engine mapping. A larger impeller is therefore not necessarily more suitable and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° bearing stop present on every documented stage helps to distribute the axial forces exerted on the rotating assembly. It does not replace d'proper lubrication or compliance with installation conditions.

The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. This balancing does not compensate for a fault d'in the oil supply, contamination or incorrect installation.

Engine remapping and preparation

To make the most of the characteristics d of a hybrid turbo, the engine management system must be adapted. The mapping, boost pressure and wastegate adjustment must be checked when remapping the ECU.

Depending on the level of tuning, the fuel injection, exhaust system, intake air cooling d, clutch or gearbox may also require checking or adjustment. The turbo alone is not sufficient to ensure a power gain.

Turbo specifications

OEM manufacturer part numbers

1101619
YS6Q6K682BC

Manufacturer part numbers

703863-0002
703863-5002S
802419-5001S

Compatible vehicles and applications

No detailed vehicle specifications are documented. Check compatibility using the original turbo part number d, the engine type 1.4 D and the power output of 60 or 75 hp.

Additional technical specifications

Product type: hybrid turbo
Engine: 1.4 D
Power: 60 and 75 hp
Installation: no documented external modifications required

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d, then check that the pipes are clean.

Check the inlet for foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Compare the part number of the original turbo d with the OEM and manufacturer part numbers in this datasheet. Also check the make, model, generation, body style, engine type, power output at hp, years of manufacture and engine code where available.

An identical engine specification does not always guarantee compatibility between two turbochargers.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this product sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your original turbo d.

Product Details
703863
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
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  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

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