Hybrid Turbo 2.0 TDI 120, 136 and 143 – 03L145702A, 53039700190 hp

  • Online only
  • On sale!
Hybrid
HYB43-300-643
Year: July 2004 to May 2017, depending on assignment
Power: 120, 136 and 143 hp
displacement: 2.0 TDI
Engine code: BNA, BRF, CAGA, CAGB, CAGC, CJCA, CJCB, CJCC, CMEA, CMFA, CSUB
Exchange
Gasket kit
Preparation course
€367.80 VAT included

306.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options 2.0 TDI 120, 136 and 143 hp is fitted with an internal mechanism designed to adjust the compression capacity and flow rate dair. The three available models feature a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing on a Cimat VSR bench..

The documented assignments relate to various Audi A4, A5, A6 and Q5, as well as the SEAT Exeo and Exeo ST. Compatibility must be confirmed using the turbo’s part number dthe vehicle’s origin, engine code and precise specifications.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: High-capacity MFS
Dimensions: 34.00 / 46.00 mm
Blade configuration: 6+6, profile Performance
Stop: 360° bearing stop
Balancing: 150,000 rpm on a Cimat VSR test bench

This unit uses a high-flow MFS impeller with a specific geometry. It aims to alter the compressor’s behaviour without it being possible to determine any gain in power independently of the engine configuration.

Stage 2
Compressor wheel: High-capacity MFS oversized
Dimensions: 38.58 / 52.00 mm
Blade configuration: 7+7, profile Performance
Intake manifold: reprofiled for to receive the wheel oversized
Stop: 360° bearing stop
Balancing: 150,000 rpm on a Cimat VSR test bench

The wheel oversized and the re-profiling of the casing d’The intake valves adjust the flow’ d’air in this configuration. The result also depends on the boost setting and the overall engine tuning.

Stage 2+
Compressor wheel: High-capacity MFS oversized
Dimensions: 41.65 / 56.08 mm
Blade configuration: 6+6, profile Performance
Intake manifold: reprofiled for to receive the wheel oversized
Stop: 360° bearing stop
Balancing: 150,000 rpm on a Cimat VSR test bench

This version features the largest documented compressor wheel for this product. Its sizing can affect the available flow rate, response time and optimal operating range; it is still essential to ensure the motor is configured correctly.

What is a hybrid turbo ?

A hybrid turbo retains a turbocharger design suited to modified internal components. Depending on the stage of preparation, the changes may relate to the compressor wheel, its dimensions, the geometry of the blades, the casings, the thrust bearing system or the balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: its dimensions, geometry, the machining of the housings and the overall consistency of the assembly determine its performance.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput dair. A standard MFS wheel can retain a geometry equivalent to the original.

An MFS wheel Performance may have a diameter, profile or blade configuration suited to the intended purpose. For this product, the dimensions and configurations vary depending on the course selected.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can help to increase power output when the engine and its control system are set up accordingly.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The right geometry can move more dair under certain operating conditions.

The result also depends on the compressor housing, the turbine section, the boost pressure and the mapping. A larger wheel therefore does not automatically guarantee better performance and may affect response time.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop – as documented for Each bearing helps to distribute the axial forces acting on the rotating assembly. It does not exempt d’proper lubrication nor d’a compliant installation’.

Each preparation is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. The purpose of this balancing is to minimise vibrations and mechanical stresses on the rotor, although it cannot compensate for a fault d’oil supply or incorrect installation.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. The boost actuator must be adjusted during installation and when reprogramming the control unit.

Depending on the level of preparation, the mapping, the fuel injection, the exhaust system and the air cooling d’The intake, clutch or gearbox may need to be checked or adjusted’. The hybrid turbo alone does not guarantee a power boost.

Turbo part numbers

OEM part numbers

03L145702A
03L145701BX
03L145701B
03L145702HV
03L145702HX
03L145702AX
03L145702H
03L145701X
03L145701
03L145702M
03L145702MV
03L145702MX
03L145702D
03L145702DV
03L145702DX
03L145702F
03L145701DX
03L145701D

Manufacturer’s part numbers

53039700133
53039700140
53039700190
53039800133
53039800140
53039800190
53039880133
53039880140
53039880190
53039900133
53039900140
53039900190
BV43-133
BV43-140
BV43B-133

Compatible vehicles and assignments

AUDI
A4 Allroad B8 (8KH) — 136 hp
2.0 TDI diesel — September 2009 to May 2016
Engine codes: CAGB, CJCB, CSUB
A4 Allroad B8 (8KH) — 143 hp
2.0 TDI diesel — September 2009 to May 2016
Engine codes: CAGA, CJCA
A4 B8 (8K2) — 120 hp
2.0 TDI diesel — June 2008 to December 2015
Engine codes: CAGC, CJCC
A4 B8 (8K2) — 136 hp
2.0 TDI diesel — November 2007 to December 2015
Engine codes: CAGB, CJCB, CSUB
A4 B8 (8K2) — 143 hp
2.0 TDI diesel — November 2007 to December 2015
Engine codes: CAGA, CJCA, CMEA, CMFA
A4 B8 (8K2) — 143 hp
2.0 TDI diesel — November 2008 to December 2015
Engine codes: CAGA, CJCA
A4 B8 Front (8K5) — 120 hp
2.0 TDI diesel — June 2008 to December 2015
Engine codes: CAGC, CJCC
A4 B8 Front (8K5) — 136 hp
2.0 TDI diesel — April 2008 to December 2015
Engine codes: CAGB, CJCB, CSUB
A4 B8 Front (8K5) — 143 hp
2.0 TDI diesel — April 2008 to December 2015
Engine codes: CAGA, CJCA
A4 B8 Front (8K5) — 143 hp
2.0 TDI diesel — April 2008 to December 2015
Engine codes: CAGA, CJCA, CMEA, CMFA
A5 Sportback (8TA) — 136 hp
2.0 TDI diesel — September 2009 to January 2017
Engine codes: CAGB, CJCB, CSUB
A5 Sportback (8TA) — 143 hp
2.0 TDI diesel — September 2009 to January 2017
Engine codes: CAGA, CJCA, CMEA, CMFA
A6 C6 (4F2) — 136 hp
2.0 TDI diesel — July 2004 to March 2011
Engine codes: BNA, BRF, CAGB
A6 C6 Front (4F5) — 136 hp
2.0 TDI diesel — June 2005 to August 2011
Engine codes: BNA, BRF, CAGB
Q5 (8RB) — 136 hp
2.0 TDI diesel — August 2009 to May 2017
Engine codes: CAGB, CJCB, CSUB
Q5 (8RB) — 136 hp
2.0 TDI diesel — November 2010 to May 2017
Engine codes: CJCB, CSUB
Q5 (8RB) — 143 hp
2.0 TDI diesel — August 2009 to May 2013
Engine codes: CAGA, CJCA
Q5 (8RB) — 143 hp
2.0 TDI diesel — November 2010 to May 2013
Engine code : CJCA
SEAT
Exeo (3R2) — 120 hp
2.0 TDI diesel — December 2008 to May 2013
Engine codes: CAGC, CJCC
Exeo (3R2) — 143 hp
2.0 TDI diesel — December 2008 to May 2013
Engine codes: CAGA, CJCA
Exeo ST (3R5) — 120 hp
2.0 TDI diesel — July 2009 to May 2013
Engine codes: CAGC, CJCC
Exeo ST (3R5) — 143 hp
2.0 TDI diesel — May 2009 to May 2013
Engine codes: CAGA, CJCA

Additional technical specifications

Product type: hybrid turbo
Engine: 2.0 TDI
Fuel: diesel
Powers: 120, 136 and 143 hp
Engine codes: BNA, BRF, CAGA, CAGB, CAGC, CJCA, CJCB, CJCC, CMEA, CMFA, CSUB
Documented periods: July 2004 to May 2017, depending on assignment

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Carefully check the lubrication circuit, the supply and the return doil, as well as ensuring that all ducts are clean.

Check the intake, ensure there are no foreign objects and check the condition of the associated components. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d…the original and compare it with the OEM and manufacturer’s specifications in this data sheet. Also check the make, model, generation, body style, engine type, power output, production period and engine code.

The same engine can be fitted with several different turbo set-ups. The exact reference therefore remains the key element for confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us, providing the legible reference number of your turbocharger and your vehicle details.

Product Details
HYB43-300-643
Hybrid
Attachments
Download

Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

Turbo new, remanufactured, hybrid and Cartridge

Turbo new

Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

View new turbochargers →

Turbo as remanufactured units

A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

View standard exchange turbochargers →

Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

View hybrid turbos →

Cartridge turbo

The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.

View turbo Cartridge →

for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
  • commercial vehicles;
  • heavy goods vehicles and lorries;
  • construction and civil engineeringmachinery;
  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
  • over 6,000 ‘ Cartridge ’ available;
  • new turbochargers, remanufactured units, hybrid units and Cartridge;
  • diesel and petrol engines;
  • a wide range of applications for road, agricultural, industrial and marine use;
  • fast delivery in France and across Europe;
  • warranty of up to 2 years depending on the product and applicable conditions.

BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

CONTACT ALFI TURBO