Hybrid Turbo 2.0 TDI 140 – 03L253056 V150, 53039700208 hp

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Hybrid
Hybrid Turbo 2.0 TDI 140, 53039700208, 53039700130, 53039700169, 03L253056, 03L253056 V150
  • Hybrid Turbo 2.0 TDI 140, 53039700208, 53039700130, 53039700169, 03L253056, 03L253056 V150
  • Hybrid Turbo 2.0 TDI 140, 53039700208, 53039700130, 53039700169, 03L253056, 03L253056 V150
  • Hybrid Turbo 2.0 TDI 140, 53039700208, 53039700130, 53039700169, 03L253056, 03L253056 V150
53039700208
Year: 2005 to 2013
Power: 140 hp
displacement: 1,968 cm³
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€545.58 VAT included

454.65 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for the following engines Volkswagen, 2.0, TDI, with a displacement of 1,968 cm³ and producing 140 hp. . The upgrade comprises a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing, with additional modifications depending on the chosen upgrade package.

Documented applications include the Volkswagen Beetle , Golf VI, Jetta VI, Novo Fusca and Vento. The part number of the original turbo dmust be checked before placing any order.

Available tuning options — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing system: 360° thrust bearing
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor side in order dto adjust the compression capacity and the air flow rate d. Its operation must remain consistent with the engine management system and the vehicle’s peripheral equipment.

Stage 2
Compressor impeller: MFS high-flow oversized
d’ intake housing: re-profiled for accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

dThe oversizing of the compressor wheel requires the intake housing to be re-profiled. This configuration is designed to adapt to the air flow rate d, but may also alter the turbocharger’s response depending on the tuning and operating conditions d.

Stage 3
Compressor wheel: MFS high-flow oversized
Intake housing d: re-profiled for accommodate the new impeller oversized
Turbine wheel: high-flow oversized
Turbine housing: re-profiled for to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification involves adaptations to both the compressor and turbine sides. The resulting performance depends on the overall engine configuration; a larger impeller alone does not guarantee better performance under all conditions.

Understanding hybrid tuning

What is a hybrid turbo?

A hybrid turbo retains a turbocharger architecture suitable for accommodate internal modifications. Depending on the upgrade package, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system or even balancing.

The aim is dadapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its compressor wheel: the geometry of the components and how they interact determine its performance.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to that dof the original.

An MFS wheel Performance can be given a geometry adapted to the modification, in particular through its profile, height, width or diameter, where such modifications are planned. For this product, the MFS wheel is documented as being lighter, larger and taller than the original d, with a claimed 15 per cent higher compression capacity.

A standard MFS impeller can be just as effective as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. A higher airflow can contribute to power output when the engine tuning is correctly adapted, without in itself guaranteeing results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and arrangement of its blades all influence its aerodynamic behaviour. The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. An increase in size can also alter the response time and the range dof optimal operation.

Reliability and balancing of the hybrid turbocharger

The documented 360° stop helps to distribute the axial forces exerted on the rotating assembly. The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench, in order to limit vibrations and mechanical stresses. However, this balancing does not compensate for incorrect installation or inadequate lubrication.

Engine remapping and preparation

The engine management system must be adapted for to make the most of the hybrid turbo’s characteristics. The mapping, boost pressure and wastegate settings must be checked during remapping. Depending on the configuration, the fuel injection, exhaust system, air dintake cooling, clutch or gearbox may also require checking or adjustment.

Turbo specifications

OEM part numbers

03L253056
03L253056 V150
03L253056V150
03L253056-V150
BV43B-0208
BV43B0208

Manufacturer’s part numbers

53039880208
53039700208
53039700130
53039880169
53039700169

Compatible vehicles and assignments

Volkswagen
Beetle cab (5C7) — 2.0 TDI 140 hp
1,968 cm³, diesel — Year documented: 2012
Engine code: not specified
Golf VI (5K1) — 2.0 TDI 140 hp
1,968 cm³, diesel — 2008 to 2013
Engine code: not specified
Jetta VI standard (AJ5) — 2.0 TDI 16V 140 hp
1,968 cm³, diesel — Year documented: 2009
Engine code: not specified
Novo Fusca (5C1) — 2.0 TDI 140 hp
1,968 cm³, diesel — documented Year: 2011
Engine code: not specified
Vento III (1K2) — 2.0 TDI 16V 140 hp
1,968 cm³, diesel — 2005 to 2010
Engine code: not specified
Vento IV (162) — 2.0 TDI 140 hp
1,968 cm³, diesel — Year documented: 2011
Engine code: not specified

Additional technical specifications

Product type: turbo hybrid
Engine: 2.0 TDI
displacement: 1,968 cm³
Fuel: diesel
Power Documented: 140 hp
Documented production periods: 2005 to 2013, depending on the vehicle
Engine code: not specified

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before fitting, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return das well as the cleanliness of all pipes.

Check the inlet for any foreign objects. Prime the system in accordance with the applicable guidelines and follow the vehicle manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further damage to the turbocharger.

How do you identify the correct turbo?

Check the part number marked on the original turbo dand compare it with the OEM and manufacturer part numbers in this data sheet. Also check the make, model, generation, body style, engine type, power output (140 hp), the mountingYear and the engine code where available. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number taken from your turbocharger.

Product Details
53039700208
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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