Hybrid Turbo Smart 0.6i/0.7i 45 50 55 61 71 75 hp, A1600960599, A1600960699, 712290-0001, 724808-0001, 724961-0001,

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Hybrid
Hybrid Turbo Smart 0.6i/0.7i 45 50 55 61 71 75 hp, A1600960599, A1600960699, 712290-0001, 724808-0001, 724961-0001,
  • Hybrid Turbo Smart 0.6i/0.7i 45 50 55 61 71 75 hp, A1600960599, A1600960699, 712290-0001, 724808-0001, 724961-0001,
  • Hybrid Turbo smart   1600960599, 1600960699, A160 096 0599, A160 096 0699 712290, 724808, 724961
  • Hybrid Turbo smart   1600960599, 1600960699, A160 096 0599, A160 096 0699 712290, 724808, 724961
HYB-AG12-107M
Year: July 1998 to November 2005
Power: 45, 50, 55, 61, 71 and 75 hp
displacement: 0.6i / 0.7i
Engine code: M 160 E6AL B03, M 160 E6AL B04, M 160 E6AL B05, M 160.910, M 160.920, M 160.921
Exchange
Gasket kit
Preparation course
€315.00 VAT included

262.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger is designed for petrol engines Smart 0.6i and 0.7i combines a GT1238S architecture with an MFS compressor wheel Performance. The documented procedures are designed to adjust the flow rate d’air whilst retaining a configuration d’installation’ plug & play.

It covers several versions of the Smart Cabrio and City-Coupé 450, as well as the Crossblade 450 and Roadster 452, depending on the turbocharger model, engine and power output.

Available products — Stage 1 and Stage 2

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 22.47 / 38.00 mm
Blade configuration: 6+6
Stop: 360°
Balancing: high speed at 150,000 revolutions per minute on a Cimat VSR test bench

This system is based on an MFS compressor wheel Performance suitable for the flow rate d’a sophisticated look’. The 360° stop helps to distribute axial forces, whilst high-speed balancing is designed to minimise rotor vibrations.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 27.00 / 40.00 mm
Blade configuration: 6+6
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Stop: 360°
Balancing: high speed at 150,000 revolutions per minute on a Cimat VSR test bench

The Stage 2 is fitted with a larger compressor wheel and a casing d’re-profiled intake’. This change may affect the compressor’s flow capacity and behaviour; its operation depends on the engine’s overall configuration and the mapping.

What is a hybrid turbo ?

A hybrid turbo uses a specially adapted turbocharger design for to receive internal components or machined parts that differ from the specification d’origin’. Depending on the modification, changes may relate to the compressor impeller, its dimensions, the geometry of the blades, the casings, the turbine impeller, the thrust bearing or the balancing.

The aim is d’adjust the compression capacity and flow rate’ d’air to meet needs dengine tuning. However, a hybrid turbo is not defined solely by the appearance of its impeller: consistency between the components and settings remains essential.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes the manufacturing process, but does not in itself guarantee an increase in flow rate dair.

A standard MFS wheel can retain a geometry equivalent to that d’origin’. An MFS wheel Performance may, depending on its design, use a blade diameter, profile or arrangement suited to the intended purpose.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can help to increase power output when the engine has been properly tuned.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence the aerodynamic behaviour of the compressor and the quantity d’air displaced within certain operating ranges’.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect response time as well as the range doptimal use.

Reliability and balancing of the hybrid turbocharger

The two documented work placements involve da 360° stop, designed for to distribute the axial forces acting on the rotating assembly more evenly. It does not exempt d’proper lubrication nor d’a compliant installation’.

The rotor is balanced at high speed, up to 150,000 revolutions per minute, on a Cimat VSR test bench. The aim of this operation is to minimise vibrations and mechanical stresses, without compensating for a fault d’installation, contamination or an inadequate oil supply.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. The wastegate must be adjusted during the installation and remapping of the ECU.

Depending on the level of preparation, it is also advisable to check the mapping, boost pressure, fuel injection, exhaust system and air cooling d’intake and transmission’. The editing dA hybrid turbo alone does not guarantee a power boost.

Turbo part numbers

OEM part numbers

1600960599
1600960699
A1600960599
A1600960699

Manufacturer’s part numbers

712290-0001
712290-5001S
724808-0001
724961-0001
724961-0002
724961-0003
724961-5002S
724961-5003S
Family: GT1238S

Compatible vehicles and assignments

Smart
Cabrio (450) — PC — 55 hp
Essence — March 2000 to January 2004
Engine codes: M 160 E6AL B03, M 160.910
Cabrio (450) — PC — 61 hp
Essence — January 2001 to January 2004
Engine codes: M 160 E6AL B05, M 160.910
Cabrio (450) — PC — 61 hp
Essence — January 2003 to January 2004
Engine code : M 160.920
Cabrio (450) — PC — 75 hp
Essence — January 2003 to January 2004
Engine code : M 160.920
City-Coupé (450) — PC — 45 hp
Essence — July 1998 to January 2004
Engine codes: M 160 E6AL B04, M 160.910
City-Coupé (450) — PC — 50 hp
Essence — January 2003 to January 2004
Engine code : M 160.920
City-Coupé (450) — PC — 55 hp
Essence — July 1998 to January 2004
Engine codes: M 160 E6AL B03 (07.98-.), M 16
City-Coupé (450) — PC — 61 hp
Essence — January 2001 to January 2004
Engine codes: M 160 E6AL B05, M 160.910
City-Coupé (450) — PC — 61 hp
Essence — January 2003 to January 2004
Engine code : M 160.920
City-Coupé (450) — PC — 75 hp
Essence — January 2003 to January 2004
Engine code : M 160.920
Crossblade (450) — PC — 71 hp
Essence — June 2002 to December 2003
Engine code : M 160.910
Roadster (452) — PC — 61 hp
Essence — April 2003 to November 2005
Engine code : M 160.921

Additional technical specifications

Product type: hybrid turbo
Engine options: Smart 0.6i / 0.7i
Fuel: petrol
Documented power ratings: 45, 50, 55, 61, 71 and 75 hp
Documented periods: July 1998 to November 2005, depending on the assignment
Turbo family: GT1238S

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Search for and correct the cause of the previous failure before d’fit the turbo’. Check the lubrication circuit, the supply and the return d’the oil and the cleanliness of all the pipes’.

Check the intake and ensure there are no foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during installation and when fine-tuning the map.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number engraved or marked on the turbocharger dthe original, then compare the OEM and manufacturer part numbers. Also check the make, model, generation, body style, engine type and power output in hp, the assembly period and the engine code.

The same engine can be fitted with several different turbocharger set-ups. Checking the reference therefore remains the most reliable way of confirming the assignment.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number of your turbocharger and your vehicle details.

Product Details
HYB-AG12-107M
Hybrid
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ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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