Hybrid Turbo Vito 2.3 TD 98 hp – 6010960299, 53039700007

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Hybrid
Hybrid Turbo Vito  2.3 TD 98 hp, 53039700007, 6010960299, 6010900280, 6010900480, 6010960099
  • Hybrid Turbo Vito  2.3 TD 98 hp, 53039700007, 6010960299, 6010900280, 6010900480, 6010960099
  • Hybrid Turbo Vito  2.3 TD 98 hp, 53039700007, 6010960299, 6010900280, 6010900480, 6010960099
  • Hybrid Turbo Vito  2.3 TD 98 hp, 53039700007, 6010960299, 6010900280, 6010900480, 6010960099
53039700007
Year: From 1996, end date unspecified
Power: 98 hp
displacement: 2.3 l
Engine code: Not specified
Gasket kit
Preparation course
€409.49 VAT included

341.24125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for the Mercedes V230 and Vito 2.3 TD from 1998 hp documented from 1996 onwards. Its modification is based on a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing.

Three levels of preparation are available.. The internal modifications vary depending on the stage, whilst retaining a configuration designed for to ensure Installation without modification of the original assembly d.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor wheel in order d to adjust the compression capacity and the d air flow rate of the turbo.

Stage 2
Compressor wheel: MFS high-flow oversized
Intake casing d: re-profiled for accommodate the new impeller oversized
Bearing thrust ring: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The oversized impeller is paired with a reprofiled d intake housing. This configuration can alter the air flow rate d and the compressor’s behaviour depending on the engine settings.

Stage 3
Compressor impeller: MFS high-flow oversized
Intake housing d: re-profiled for to accommodate the new impeller oversized
Bearing stop: 360°
Turbine impeller: high flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This programme combines modifications to the compressor side with a turbine impeller oversized and a re-profiled turbine housing. The result depends on the engine’s overall configuration and its tuning.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate modified internal components. Depending on the upgrade package, the modifications may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing and balancing.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the combination of components and the quality of the tuning are decisive factors.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing method alone does not guarantee an increase in airflow d. A standard MFS wheel can retain a geometry equivalent to that d of the original.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. On this product, the wheels are described as being made of aluminium, lighter, larger and taller than the original ones. Using them requires appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the intake air. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour. A suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the engine tuning. A larger impeller therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The documented 360° thrust bearing distributes axial forces across the entire surface. It helps the bearing adapt to operating stresses, without making the turbo immune to poor lubrication or incorrect fitting.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses during rotation.

Engine remapping and preparation

The engine management system must be adapted for to make the most of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, cooling, exhaust and, depending on the configuration, the transmission must be checked or adjusted. The wastegate must be adjusted when the ECU is remapped. The turbo alone does not guarantee any power gain.

Turbo part numbers

OEM part numbers

6010960299
6010900280
6010900480
6010960099
601096029980

Manufacturer’s part numbers

53039700007
53039800007
53039880007
53039900007
K03-007

Compatible vehicles and assignments

Mercedes
V230 2.3 TD —98 hp
2.3 l TD — from 1996, end dateunspecified
Engine code : unspecified
V230 (638) 2.3 TD — 98 hp
2.3 l TD — from 1996, end date unspecified
Engine code : unspecified
Vito (638) 2.3 TD — 98 hp
2.3 l TD — from 1996, end date unspecified
Engine code : unspecified
Vito 110 (638) 2.3 TD —98 hp
2.3 l TD — from 1996, end dateunspecified
Engine code : unspecified

Additional technical specifications

Product type: turbo hybrid
Engine: 2.3 TD
displacement: 2.3 l
Power: 98 hp
Documented period: from 1996, end unspecified
Engine code: not specified

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return lines d, the cleanliness of the pipes, and the intake, ensuring there are no foreign objects present.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare the OEM and manufacturer part numbers.. Also check the make, model, generation, engine type 2.3 TD, the power output 98 hp, theYear and, where available, the engine code. An identical engine specification does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number from your original turbo d.

Product Details
53039700007
Hybrid
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