Hybrid Turbo 2.0 CRDI 140 – 28231-27400, 757886-0003 hp

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Hybrid
Hybrid Turbo 2.0 CRDI 140 28231-27400 2823127400  757886-0003 757886-3 757886-5003s
  • Hybrid Turbo 2.0 CRDI 140 28231-27400 2823127400  757886-0003 757886-3 757886-5003s
  • Hybrid Turbo 2.0 CRDI 140 28231-27400 2823127400  757886-0003 757886-3 757886-5003s
  • Hybrid Turbo 2.0 CRDI 140 28231-27400 2823127400  757886-0003 757886-3 757886-5003s
757886
Year: From 2005 onwards, depending on the vehicle
Power: 140 hp or 150 hp, depending on the application
displacement: 2.0
Engine code: Not specified
Gasket kit
Preparation course
€403.20 VAT included

336 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, available for the following engines 2.0 CRDI , is offered in three documented tuning levels.. Depending on the tuning package chosen, the modifications include the high-flow MFS compressor wheel, the casings and, for the Stage 3, the turbine section.

It is intended for the applications Hyundai and Kia listed below, in 140 hp and 150 hp versions depending on the vehicle.

Available versions — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing system: 360° thrust bearing
Balancing: High-speed at 150,000 rpm on a Cimat VSR test bench

This configuration combines a high-flow MFS compressor impeller with a 360° thrust bearing. It is designed to adjust the compression capacity and air flow rate d whilst maintaining a documented d'Installation without modification ' configuration.

Stage 2
Compressor impeller: MFS high-flow oversized
d intake housing: Reprofiled for to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

oversized ’s compressor impeller requires appropriate re-profiling of the intake housing d. This configuration may alter the air flow rate d and the compressor’s performance; its operation depends on the overall preparation of the engine.

Stage 3
Compressor impeller: MFS high-flow oversized
Intake housing d: Reprofiled for to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Turbine impeller: High-flow oversized
Turbine casing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

Stage 3 is fitted on both the compressor and turbine sides. The re-profiling of both casings allows for the installation of the oversized impellers documented at. This modification may affect flow rate and response time; it must be selected according to the intended use and engine preparation.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted to accommodate internal components that differ from the original configuration d'original. Depending on the upgrade stage, the modification may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing and balancing.

dThe aim is to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components, their combination and the engine tuning are decisive factors.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’: the impeller is machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS impeller may retain a geometry equivalent to that d of the original.

An MFS impeller Performance may utilise a geometry tailored to the intended modification. On this product, the compressor impellers shown are made of forged aluminium; they are lighter, larger and taller than the original ones d. A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air.

Why does the geometry of the blades influence the airflow d?

The compressor impeller draws in and then compresses the air. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the mapping. A larger impeller therefore does not automatically guarantee a better result and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing, documented across the three stages, distributes the axial forces around the shaft. Each modification benefits from d'high-speed balancing at 150,000 rpm on a Cimat VSR test bench to limit vibrations and stresses on the rotor. However, this balancing does not compensate for incorrect installation or inadequate lubrication.

Engine remapping and tuning

Appropriate engine management is required for to make full use of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust and cooling must be checked or adjusted according to the level of tuning. The wastegate must be adjusted when remapping the ECU. The clutch, transmission and other vehicle components may also require inspection.

Turbo specifications

OEM part numbers

28231-27400
2823127400

Manufacturer part numbers

757886-0003
757886-3
757886-5003s

Compatible vehicles and specifications

Hyundai
i30 — 2.0 CRDI 140 hp
From 2005 — end not specified
Engine code : not specified
Santa Fe — 2.0 CRDI 140 hp
From 2005 — end date unspecified
Engine code : unspecified
Sonata 5 Series — 2.0 CRDI 140 hp
From 2005 — end unspecified
Engine code : unspecified
Sonata 5 Series — 2.0 CRDI 150 hp
From 2008 — end unspecified
Engine code : unspecified
Tucson — 2.0 CRDI 140 hp
From 2005 — end unspecified
Engine code : unspecified
Kia
Carens 3 — 2.0 CRDI 140 hp
From 2006 — end date unspecified
Engine code : unspecified
Ceed — 2.0 CRDI 140 hp
From 2005 — end date not specified
Engine code : not specified
Magentis 2 — 2.0 CRDI 140 hp
From 2006 — end date unspecified
Engine code : unspecified
Optima — 2.0 CRDI 140 hp
From 2005 — end date unspecified
Engine code : unspecified
Sportage — 2.0 CRDI 140 hp
From 2005 — end unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.0 CRDI
Documented power outputs: 140 hp and 150 hp depending on application
Installation: Documented plug & play configuration, without modification

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous failure. Check the lubrication circuit, the oil supply and return lines d, and ensure the pipes are clean.. Check the inlet and ensure there are no foreign objects present.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may result in further turbocharger failure.

How do you identify the correct turbo?

Check the turbo part number d, the original OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output,Year and engine code. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your turbocharger.

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It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

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