Hybrid Turbo Ford Transit 2 , 4 TDCi – 6C1Q6K682DC, 49131-05400.

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Hybrid
Hybrid Turbo Ford transit 2.4 TDCi, 49131-05400, 49131-05401, 49131-05402, 6C1Q6K682DC, 6C1Q6K682DD, 6C1Q6K682DE,   6C1Q6K682DF
  • Hybrid Turbo Ford transit 2.4 TDCi, 49131-05400, 49131-05401, 49131-05402, 6C1Q6K682DC, 6C1Q6K682DD, 6C1Q6K682DE,   6C1Q6K682DF
  • Hybrid Turbo Ford transit 2.4 TDCi, 49131-05400, 49131-05401, 49131-05402, 6C1Q6K682DC, 6C1Q6K682DD, 6C1Q6K682DE,   6C1Q6K682DF
  • Hybrid Turbo Ford transit 2.4 TDCi, 49131-05400, 49131-05401, 49131-05402, 6C1Q6K682DC, 6C1Q6K682DD, 6C1Q6K682DE,   6C1Q6K682DF
49131-05401
Year: From 2006
Power: 102, 115 and 120 hp
displacement: 2.4 litres
Engine code: Not specified
Gasket kit
Preparation course
€327.60 VAT included

273 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for to provide compression capacity and flow rate d’air suitable for engine tuning. Depending on the package selected, it comes with a high-flow MFS compressor wheel, a 360° bearing retainer and, for the most advanced modifications, including re-profiling of the casings and a turbine wheel oversized.

The documented assignments include, in particular, the Ford Transit 2.4 TDCi, as well as several other models Citroën, , Fiat, , Ford and Peugeot. Compatibility must always be confirmed using the turbo’s part number d’origin’.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop system: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d’adjust the compression capacity and flow rate’ dair. The 360° stop helps to distribute the rotor’s axial forces more evenly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Stop system: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d’re-profiled intake’. This modification is designed to accommodate the new geometry correctly and to optimise airflow under the conditions specified in the set-up.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Stop system: 360° bearing stop
Turbine wheel: high-speed oversized
Turbine casing: reprofiled for to receive the new wheel oversized
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This modification affects the compressor and turbine sides. Oversizing can improve flow rate d’air, but it can also affect the response time and conditions dOptimal use of the turbocharger.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d’origin’. Depending on the service, the modifications may involve the compressor wheel, the turbine wheel, the casings, the thrust bearing system and the balancing of the rotor.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of its components and the overall coherence of the unit determine its performance.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes a manufacturing process and does not, in itself, guarantee an increase in throughput dair.

A standard MFS wheel can retain a geometry equivalent to the original. An MFS wheel Performance may be designed with a geometry suited to the application, with a different blade profile, height, width or diameter where such modifications are specified.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. The wheel described here is made from forged aluminium and features a lighter, larger and taller design than the one d’original; the technical data sheet states an additional compression capacity of 15 per cent.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour. The result also depends on the casings, the turbine, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee a better result and may affect the response time.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop distributes the axial forces over a surface area suited to the rotor’s operation. It provides equipment for the three documented training courses.

High-speed balancing, carried out at 150,000 rpm on a Cimat VSR test bench, is designed to minimise vibrations and mechanical stresses. However, it does not protect the turbocharger against incorrect fitting, inadequate lubrication or the presence of da foreign body.

Engine remapping and tuning

The farm dA hybrid turbo requires appropriate engine management. Mapping, boost pressure, fuel injection, the exhaust system, cooling and, depending on the vehicle, the transmission must be checked or adjusted. The wastegate must be adjusted when the ECU is remapped. Fitting the turbo alone does not guarantee a power increase.

Turbo part numbers

OEM part numbers

1372799
1406162
1449608
1567328
6C1Q6K682DC
6C1Q6K682DD
6C1Q6K682DE
6C1Q6K682DF
6C1Q6K82DE

Manufacturer’s part numbers

49131-05400
49131-05401
49131-05402

Compatible vehicles and assignments

Citroën
Jumper 2.2 HDI — 120 hp
2.2 HDI — started in 2006, month not specified — end not specified
Engine code : not specified
Jumper 2.2 HDI — 130 hp
2.2 HDI — started in 2006, month not specified — end not specified
Engine code : not specified
Fiat
Ducato 3 2.2 MJTD — 100 hp
2.2 MJTD — started in 2006, month not specified — end not specified
Engine code : not specified
Ford
C-Max 1.6 TDCi — 89 hp
1.6 TDCi — launched in 2003, month unspecified — end date unspecified
Engine code : not specified
Fiesta 6 1.6 TDCi — 89 hp
1.6 TDCi — launched in 2003, month unspecified — end date unspecified
Engine code : not specified
Focus 2 1.6 TDCi — 89 hp
1.6 TDCi — launched in 2004, month unspecified — end date unspecified
Engine code : not specified
Transit 2.4 TDCi — 102 hp
2.4 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Transit 2.4 TDCi — 115 hp
2.4 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Transit 2.4 TDCi — 120 hp
2.4 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Transit 6 2.2 TDCi — 85 hp
2.2 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Transit 6 2.2 TDCi — 110 hp
2.2 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Transit 6 2.2 TDCi — 115 hp
2.2 TDCi — launched in 2006 (month not specified) — end date not specified
Engine code : not specified
Peugeot
Boxer 3 2.2 HDI — 100 hp
2.2 HDI — started in 2006, month not specified — end not specified
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Installation: configuration plug & play, with no documented external changes
Main application: Ford Transit 2.4 TDCi
Fuel: diesel

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d’oil, as well as the cleanliness of the pipes. Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d’origin, OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output, theYear installation and engine code. The same engine can be fitted with several different turbo set-ups.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If in doubt, please contact us, quoting the reference number clearly visible on your turbo’s nameplate d’origin’.

Product Details
49131-05401
Hybrid
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