Hybrid Turbo 2.0 TDI 140 – 03G253019L, 756867-1 hp

  • Online only
  • On sale!
Hybrid
HYB-30M-350
Year: December 2004 to May 2011, depending on assignment
Power: 140 hp
displacement: 2.0 TDI
Engine code: BMM, BMP
Exchange
Gasket kit
Preparation course
€312.00 VAT included

260 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for motorisation 2.0 TDI 140 hp features internal components designed to adjust its compression capacity and flow rate dair. Depending on the course chosen, he receives an MFS compressor wheel Performance with specific dimensions and geometry, a 360° stop and high-speed balancing.

The documented incidents involve several vehicles Audi, , SEAT, , Skoda and Volkswagen fitted with BMM or BMP engines. The benchmark for turbochargers dThe origin must be verified before any order is placed.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: High-capacity MFS Performance
Dimensions: 34.10 / 46.00 mm
Blade configuration: 6+6
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This assembly uses an MFS wheel Performance designed for adjust the compressor flow rate whilst maintaining the mechanical characteristics specific to this stage.

Stage 2
Compressor wheel: High-capacity MFS oversized Performance
Dimensions: 36.30 / 49.00 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized and the re-profiling of the casing d’admission requirements allow’ dto adapt the airflow to this configuration. Its behaviour also depends on the engine management system and the other components of the set-up.

Stage 2+
Compressor wheel: High-capacity MFS oversized Performance
Dimensions: 40.58 / 52.00 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This course uses a wheel with a larger diameter and a specially adapted housing. This change may affect the flow rate dair flow, response time and the turbocharger’s optimum operating range.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d’origin’. Depending on the modification, changes may relate to the compressor impeller, its geometry, its dimensions, the casings, the turbine impeller, the thrust bearing system or the balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: the consistency between the components and the settings remains crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in throughput dair. A standard MFS wheel can retain a geometry equivalent to that d’origin’.

An MFS wheel Performance may use a geometry suited to the intended application, such as a specific profile, diameter or blade configuration. A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair.

A flow rate d’The higher air pressure can enable the engine to produce more power when combined with a suitably sized engine upgrade, although no specific power gain can be guaranteed by the turbo alone’.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence the aerodynamic behaviour of the compressor. The right geometry can move more dair under certain operating conditions.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better handling in all conditions and may affect response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop fitted to each documented stage helps to distribute the axial forces around the axis. It contributes to the mechanical adaptation of the assembly without making the turbocharger insensitive to faults in assembly or lubrication.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. The aim of this operation is to minimise vibrations and mechanical stresses during operation.

Engine remapping and tuning

The mapping and management of boost pressure need to be adjusted for make the most of the hybrid turbo’s features. Depending on the level of preparation, the fuel supply and the air cooling dThe intake, exhaust, clutch or transmission must also be checked or adjusted. The turbo control settings must be adjusted during engine installation and tuning.

Turbo part numbers

Manufacturer’s part numbers

756867-0001
756867-0002
756867-0003
756867-1
756867-2
756867-2003
756867-3
756867-5003S
765261-0003
765261-0004
765261-0005
765261-0006
765261-2
765261-2006
765261-3
765261-4
765261-5
765261-5006S
765261-5008S
765261-6

OEM part numbers

03G253019L
03G253010X
03G257016H
03G253014N
03G253019LX
03G253016HX
03G253014NX
03G253010
03G253019LV
03G253014NV
03G253016HV
03G253019LV200
03G253010V100
03G257016HV110
03G253014NV100
03G253016HV100

Compatible vehicles and assignments

Audi
A3 (8P1) — 140 hp
2.0 TDI Diesel — June 2005 to June 2008 — PC
Engine code : BMM
A3 (8P1) — 140 hp
2.0 TDI Diesel — Jan 2006 to Jun 2008 — PC
Engine code : BMM
A3 Sportback (8PA) — 140 hp
2.0 TDI Diesel — June 2005 to June 2008 — PC
Engine code : BMM
A3 Sportback (8PA) — 140 hp
2.0 TDI Diesel — Jan 2006 to Jun 2008 — PC
Engine code : BMM
SEAT
Altea (5P1) — 140 hp
2.0 TDI Diesel — Nov 2005 to Nov 2010 — PC
Engine code : BMM
Altea XL (5P5, 5P8) — 140 hp
2.0 TDI Diesel — October 2006 to November 2010 — PC
Engine code : BMM
Altea XL (5P5, 5P8) — 140 hp
2.0 TDI Diesel — June 2007 to November 2010 — PC
Engine code : BMM
Leon (1P1) — 140 hp
2.0 TDI Diesel — October 2005 to October 2010 — PC
Engine code : BMM
Toledo III (5P2) — 140 hp
2.0 TDI Diesel — Nov 2005 to May 2009 — PC
Engine code : BMM
Skoda
Octavia II (1Z3) — 140 hp
2.0 TDI Diesel — Nov 2005 to May 2010 — PC
Engine code : BMM
Octavia II Estate (1Z5) — 140 hp
2.0 TDI Diesel — Nov 2005 to May 2010 — PC
Engine code : BMM
Octavia II Estate (1Z5) — 140 hp
2.0 TDI Diesel — July 2006 to May 2010 — PC
Engine code : BMM
Superb II (3T4) — 140 hp
2.0 TDI Diesel — March 2008 to May 2010 — PC
Engine code : BMP
Superb II Estate (3T5) — 140 hp
2.0 TDI Diesel — October 2009 to March 2010 — PC
Engine code : BMP
Volkswagen
Caddy III Box Body/MPV (2KA, 2KH, 2CA, 2) — 140 hp
2.0 TDI Diesel — September 2007 to August 2010 — LCV
Engine code : BMM
Caddy III MPV (2KB, 2KJ, 2CB, 2CJ) — 140 hp
2.0 TDI Diesel — September 2007 to August 2010 — PC
Engine code : BMM
Eos (1F7, 1F8) — 140 hp
2.0 TDI Diesel — June 2006 to May 2008 — PC
Engine code : BMM
Golf V (1K1) — 140 hp
2.0 TDI Diesel — Dec 2004 to Nov 2008 — PC
Engine code : BMM
Golf V (1K1) — 140 hp
2.0 TDI Diesel — Jan 2007 to Nov 2008 — PC
Engine code : BMM
Golf V Variant (1K5) — 140 hp
2.0 TDI Diesel — June 2007 to July 2009 — PC
Engine code : BMM
Golf Plus V (5M1, 521) — 140 hp
2.0 TDI Diesel — Dec 2005 to May 2011 — PC
Engine code : BMM
Jetta III (1K2) — 140 hp
2.0 TDI Diesel — October 2005 to October 2010 — PC
Engine code : BMM
Passat B6 (3C2) — 140 hp
2.0 TDI Diesel — March 2005 to May 2009 — PC
Engine code : BMP
Passat B6 Variant (3C5) — 140 hp
2.0 TDI Diesel — August 2005 to May 2009 — PC
Engine code : BMP
Touran (1T1, 1T2) — 140 hp
2.0 TDI Diesel — Dec 2005 to May 2010 — PC
Engine code : BMM

Additional technical specifications

Product type: hybrid turbo
Engine: 2.0 TDI
Fuel: Diesel
Power dSource: 140 hp
Engine codes: BMM, BMP
Documented periods: December 2004 to May 2011, depending on assignment
Installation: configuration plug & play, without any changes to the setup

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, it is essential to investigate and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d’the oil and the cleanliness of all the pipes’.

Check the intake and ensure there are no foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The mapping, boost pressure and turbo control settings must be adjusted by a qualified professional.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger dthe original, then compare it with the OEM and manufacturer’s part numbers listed on this sheet. Also check the make, model, generation, body style, engine type and power output of 140 hp, the assembly period and the engine code BMM or BMP. Having the same engine is not always enough to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the identification or fitment, please contact us with the full reference number for your turbocharger d’origin’.

Product Details
HYB-30M-350
0
Hybrid
Attachments
Download
COMPATIBLE PRODUCTS

Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

Turbo new, remanufactured, hybrid and Cartridge

Turbo new

Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

View new turbochargers →

Turbo as remanufactured units

A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

View standard exchange turbochargers →

Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

View hybrid turbos →

Cartridge turbo

The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.

View turbo Cartridge →

for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
  • commercial vehicles;
  • heavy goods vehicles and lorries;
  • construction and civil engineeringmachinery;
  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
  • over 6,000 ‘ Cartridge ’ available;
  • new turbochargers, remanufactured units, hybrid units and Cartridge;
  • diesel and petrol engines;
  • a wide range of applications for road, agricultural, industrial and marine use;
  • fast delivery in France and across Europe;
  • warranty of up to 2 years depending on the product and applicable conditions.

BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

CONTACT ALFI TURBO