Hybrid Turbo 2.5 TD 100 and 140 hp – 2820042600, 715843

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Hybrid
Hybrid Turbo 2.5 TD 100 140 2820042600 28200-42600 715843-0001 715843-1 715843-0001 715843-1
  • Hybrid Turbo 2.5 TD 100 140 2820042600 28200-42600 715843-0001 715843-1 715843-0001 715843-1
  • Hybrid Turbo 2.5 TD 100 140 2820042600 28200-42600 715843-0001 715843-1 715843-0001 715843-1
  • Hybrid Turbo 2.5 TD 100 140 2820042600 28200-42600 715843-0001 715843-1 715843-0001 715843-1
715843
Year: From 1993 onwards, depending on allocation
Power: 83, 94, 100 and 140 hp
displacement: 2.5 litres
Engine code: Not specified
Gasket kit
Preparation course
€352.80 VAT included

294 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine variants 2.The 5 diesel engine is fitted with an internal modification designed to adjust its flow rate d’air and its compressibility’. Depending on the service package selected, the documented modifications relate to the MFS compressor impeller, the casings, the turbine impeller, the thrust bearing and the rotor balancing.

The assignments listed cover several vehicles Hyundai and Kia, with power outputs ranging from 83 to 140 hp. The benchmark for turbochargers dThe origin must be verified before any order is placed.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d’adjust the flow rate’ d’air, whilst retaining a carefully designed layout for one Installation without modification of the vehicle when the details match.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The compressor wheel oversized is fitted with a casing d’re-profiled intake’. This configuration may affect the available flow rate and the behaviour of the compressor; it requires appropriate engine preparation.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Turbine wheel: high-speed oversized
Turbine casing: reprofiled for to receive the new wheel
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This course covers the modifications to both the compressor and turbine sides. Resizing the wheels and reshaping the casings can increase flow capacity, but may also alter the response time and the range doptimal use.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d’origin’. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing or balancing.

The aim is d’adjust the compression and flow rate’ d’air to meet needs dengine tuning. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing method alone does not guarantee an increase in throughput. A standard MFS wheel can retain a geometry close to its original shape.

For this product, the MFS wheel described in the documentation is a forged aluminium wheel, which is lighter, larger and taller than the one d'Original', with an additional 15 per cent compression. Depending on the course, it may also be oversized and require the casing to be re-profiled d’admission’.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. To make the most of this flow rate, the engine must be suitably prepared.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel does not automatically guarantee a better result and may affect the response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop fitted to all three stages distributes the axial forces over a wide area. The rotor is balanced at high speed – 150,000 rpm – on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. However, this balancing does not compensate for a lack of lubrication or incorrect installation.

Engine remapping and tuning

The farm dA hybrid turbo may require adjustments to the engine mapping, fuel injection, exhaust system and cooling system. Boost pressure, fuel supply and the transmission must also be checked, depending on the vehicle’s configuration. The wastegate must be adjusted when the ECU is remapped. No increase in power can be guaranteed without proper preparation.

Turbo part numbers

OEM part numbers

2820042600
28,200–42,600

Manufacturer’s part numbers

715843
715843-0001
715843-1

Compatible vehicles and assignments

Hyundai
H1 2.5 TD — 100 hp
From 2001 — end date not specified
Engine code : not specified
H1 2.5 TD — 100 hp
From 2002 — end date not specified
Engine code : not specified
H1 2.5 CRDI 16V — 140 hp
From 2001 — end date not specified
Engine code : not specified
H1 2.5 CRDI — 140 hp
From 2002 — end date not specified
Engine code : not specified
H100 2.5 CRDI — 140 hp
From 1993 — end date unspecified
Engine code : not specified
Satellite 2.5 CRDI — 140 hp
From 1998 — end date unspecified
Engine code : not specified
VAN/LIGHT 2.5 CRDI — 140 hp
From 2001 — end date not specified
Engine code : not specified
Kia
Frontier 2.5 D — 100 hp
From 2002 — end date not specified
Engine code : not specified
H100 2.5 D — 100 hp
From 2002 — end date not specified
Engine code : not specified
LIGHT Truck 2.5 D — 100 hp
From 2002 — end date not specified
Engine code : not specified
Porter 2.5 D — 100 hp
From 2002 — end date not specified
Engine code : not specified
Pregio 2.5 TCI — 94 hp
From 1999 — end date unspecified
Engine code : not specified
Sportage 2.5 TD — 83 hp
From 2002 — end date not specified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.5 D, , TD, TCI or CRDI depending on the role
displacement : 2.5 litres
Fuel: Diesel
Listed powers: 83, 94, 100 and 140 hp
Documented periods: from 1993 onwards, depending on the role

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d’oil, as well as the cleanliness of the pipes. Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger dStart by checking the OEM and manufacturer part numbers, then verify the make, model, engine type, power output, production period and engine code. The same engine may be fitted with several turbochargers, depending on the version or theYear.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility. If you are in any doubt, please contact us with the full reference number shown on your turbocharger.

Product Details
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